Thorlabs Inc.
Visit the K-Cube® Brushless DC Servo Controller page for pricing and availability information

K-Cube® Brushless DC Servo Controller

  • Drives Brushless DC Servo Motors Up to 2.5 W
  • Seamless Operation with Thorlabs' DDS Direct Drive Stages
  • Control via Local Panel, SMA Triggers, or USB Computer Connection

KBD101

Power Supply Sold Separately

Table Mounting Plate
(Included with the KBD101)

Application Idea

A KBD101 Controller can be used
to drive a DDS100 Translation Stage
(sold separately).

Hide Overview

OVERVIEW


Click to Enlarge

Figure 1.1  Back and Top Views of the KBD101 K-Cube
(See the Pin Diagrams Tab for More Information)

Features

  • Compact Footprint: 60.0 mm x 60.0 mm x 49.2 mm
  • Differential Encoder Feedback (QEP Inputs) for Closed Loop Positioning
  • Auto-Configure Function when Used with the 50 mm and 100 mm Fast Translation Stages
  • Easy-to-Use Manual Controls
    • Velocity Wheel: Bidirectional Control
    • Digital Display Menu: Jogging Functionality with Position Presets
  • Full Kinesis® Software Control Suite (See Kinesis Software Tab for Details)
  • Software Compatible with Other Kinesis Controllers for Integrated Systems Development
  • Single- and Multi-Channel PSU Options Available Separately
  • Multi-Axis Expansion Using USB Controller Hubs (Sold Separately)
  • Magnetic, Clip-On Optical Table Mounting Adapter Included

The KBD101 K-Cube® Brushless DC Servo Motor Controller is a part of Thorlabs' new and growing Kinesis® line of high-end, compact motion controllers and is ideal for fast (hundreds of mm/s), high-resolution (10 million encoder counts per second) applications. Designed to provide easy manual and automatic control of brushless DC servo motors, this single-channel driver is capable of driving a variety of rotary and linear brushless 3-phase DC motors with up to 2 A peak coil current. The controller has also been optimized for 'out-of-the-box' operation with Thorlabs' brushless DC servo motor equipped stages, such as the DDS050 and DDS100 fast translation stages. When paired with these stages, speeds up to 500 mm/s can be achieved. The highly flexible software settings and closed-loop tuning support operation with a wide range of third-party DC servo motors and associated stages and actuators.

The unit has a highly compact 60.0 mm x 60.0 mm x 49.2 mm footprint, allowing it to be positioned close to the motorized system for added convenience when manually adjusting motor positions using the top panel controls. Tabletop operation also allows minimal drive cable lengths for easier cable management. Each unit contains a front-located power switch that, when turned off, saves all user-adjustable settings. Please note that this switch should always be used to power down the unit. For convenience, a 1.5 m long Type A to Type Micro B USB 3.0 cable is included with the KBD101 cube.


Click to Enlarge
[APPLIST]
Figure 1.2  KCH301 USB Controller Hub with Installed K-Cube Modules

USB connectivity provides easy 'Plug-and-Play' PC-controlled operation with our Kinesis software package. The Kinesis software features .NET controls which can be used by third-party developers working in the latest C#, Visual Basic, LabVIEW™, or .NET compatible languages. For more details on our Kinesis software package, please see the Kinesis Software and Kinesis Tutorials tabs.

Optical Table Mounting Plate
Each unit comes with a mounting plate that clips onto the base of the controller. The plate contains two magnets for temporary placement on an optical table and two counterbores for 1/4"-20 (M6) cap screws for more permanent placement on the tabletop. Please see the Specs tab for details.

Power Supply Options
The preferred power supply (single channel or hub-based) depends on the end user's application and whether you already own compatible power supplies. To that end and in keeping with Thorlabs' green initiative, we do not ship these units bundled with a power supply.

Multiple units can be connected to a single PC by using the KCH301 or KCH601 USB Controller Hubs, available below, for multi-axis motion control applications. The KCH301, shown in Figure 1.2, allows up to three T- or K-Cube controllers to be used while the KCH601 allows up to six controllers to be used.

All power supply options compatible with the KBD101 Motor Controller can be found below.


Hide Specs

SPECS

KBD101 Specifications
Motor Output
Drive Connectora 15-Pin D-Type, Female
(Motor Phase Outputs, Stage ID Input)
Peak Current Output 2 A
Pulse Width Modulation Frequency 40 kHz
Control Algorithm 16-Bit Digital PID Servo Loop with Velocity and Acceleration Feedforward
Position Feedback Incremental Encoder
Encoder Bandwidth 2.5 MHz / 10 MCounts/sec
Position Counter 32 Bit
Operating Modes Position and Velocity
Velocity Profile Trapezoidal/S-Curve
Front Panel Controls
Sprung Potentiometer Wheel Bidirectional Velocity Control, 
Forward/Reverse Jogging,
or Position Presets
Input Power Requirements
Voltage 14.5 - 15.5 V Regulated DC
Current 2 A (Peak)
General
USB Connector Type USB 3.0
USB Connection Speed USB 1.1 Full Speed (12 Mbps)
Housing Dimensionsa
(W x D x H)
60.0 x 60.0 x 49.2 mm
(2.36" x 2.36" x 1.94")
Compatible Motors
Type 3-Phase DC Brushless Motors
Rated Phase Currents (Nominal) 100 mA to 2 A
  • Including Top Panel Controls

Click to Enlarge
Figure 2.1  Mechanical Drawing of the KBD101 and Included Optical Table Adapter

Hide Pin Diagrams

PIN DIAGRAMS

Motor Control Connector

D-type Female

d-type_long

Pin Description Pin Description
1 Quadrature A- 9 Ground
2 Quadrature A+ 10 Motor Phase C
3 Quadrature B+ 11 Motor Phase A
4 Quadrature B- 12 Motor Phase B
5  Encoder Index I- 13 +5 V
6  Encoder Index I+ 14 Ground
7 Negative Limit 15 Stage ID
8 Positive Limit

Please see Appendix A of the Manual for Further Explanation of these Pin Designations.

TRIG 1

SMA Female

TRIG 2

SMA Female

SMC Male SMC Male
+5 V TTL +5 V TTL
These connectors provide a 5 V logic level input and output that can be configured to support triggering into and out of external devices. Each port can be independently configured to control the logic level or to set the trigger as an input or output.

Computer Connection*

USB 3.0

*The USB 3.0 port is compatible with a USB 2.0 Micro B connector if the Micro B connector is plugged into the shaded region in the photo above. A USB 3.0 type A to type Micro B cable is included with the KBD101.


Hide Mounting Options

MOUNTING OPTIONS

K-Cube® Mounting Options

Two options are available to securely mount our K-Cube® controllers onto an optical table. An optical table mounting plate, provided with every K-Cube, allows for a single controller to be attached to an optical table. Alternatively, three- and six-port USB controller hubs are offered (sold separately) that can mount and power our K-Cube controllers. These options are describes in further detail below.

Optical Table Mounting Plate
Each K-Cube unit comes with a mounting plate that clips onto the base of the controller, as shown in Video 4.1. The plate contains two magnets for temporary placement on an optical table and two counterbores for 1/4"-20 (M6) cap screws for a more permanent placement on the tabletop. Please see the Specs for a mechanical drawing of the table mounting plate.

Kinesis USB Controller Hubs
Multiple units can be mounted and connected to a single PC by using the KCH301 or KCH601 USB Controller Hubs. They each consist of two parts: the hub, which can support up to three (KCH301) or six (KCH601) K-Cubes or T-Cubes, and a power supply that plugs into a standard wall outlet. K-Cubes simply clip into place using the provided on-unit clips, while current- and previous-generation T-Cubes require the KAP101 Adapter Plate, shown in Video 4.2. The hub vastly reduces the number of USB and power cables required when operating multiple controllers.

K-Cube Table Mounting Plate


Video 4.1  Every K-Cube includes a mounting plate that clips onto the base of the controller. The plate contains two magnets for temporary placement on an optical table and two counterbores for 1/4"-20 (M6) cap screws for more permanent placement on the tabletop.

Kinesis USB Controller Hubs


Video 4.2  3- and 6-Port USB Controller Hubs allow multiple controllers to be connected to one PC for multi-axis applications. K-Cubes can be directly attached to the hubs while T-Cubes require a KAP101 Adapter Plate.

Hide Kinesis Software

KINESIS SOFTWARE

Software

Kinesis Version 1.14.52

The Kinesis Software Package, which includes a GUI for control of Thorlabs' Kinesis system controllers.

Also Available:

  • Communications Protocol
Software Download
Kinesis Software
Figure 58A  Kinesis GUI Screen

Thorlabs offers the Kinesis® software package to drive our wide range of motion controllers. The software can be used to control devices in the Kinesis family, which covers a wide variety of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes®) to high-power, multi-channel benchtop units and modular 19" rack nanopositioning systems (the MMR60x Rack System).

The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework and APIs are included with each install. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.

By providing this common software platform, Thorlabs has ensured that users can mix and match any of our motion control devices in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.

The software package allows two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice. 


Hide Kinesis Tutorials

KINESIS TUTORIALS

Thorlabs' Kinesis® software features new .NET controls which can be used by third-party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications.

C#
This programming language is designed to allow multiple programming paradigms, or languages, to be used, thus allowing for complex problems to be solved in an easy or efficient manner. It encompasses typing, imperative, declarative, functional, generic, object-oriented, and component-oriented programming. By providing functionality with this common software platform, Thorlabs has ensured that users can easily mix and match any of the Kinesis controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from the low-powered, single-axis to the high-powered, multi-axis systems and control all from a single, PC-based unified software interface.

The Kinesis System Software allows two methods of usage: graphical user interface (GUI) utilities for direct interaction and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.

For a collection of example projects that can be compiled and run to demonstrate the different ways in which developers can build on the Kinesis motion control libraries, click on the links below. Please note that a separate integrated development environment (IDE) (e.g., Microsoft Visual Studio) will be required to execute the Quick Start examples. The C# example projects can be executed using the included .NET controls in the Kinesis software package (see the Kinesis Software tab for details).

C Sharp Icon Click Here for the Kinesis with C# Quick Start Guide
Click Here for C# Example Projects
Click Here for Quick Start Device Control Examples
C Sharp Icon

LabVIEW
LabVIEW can be used to communicate with any Kinesis-based controller via .NET controls. In LabVIEW, you build a user interface, known as a front panel, with a set of tools and objects and then add code using graphical representations of functions to control the front panel objects. The LabVIEW tutorial, provided below, provides some information on using the .NET controls to create control GUIs for Kinesis-driven devices within LabVIEW. It includes an overview with basic information about using controllers in LabVIEW and explains the setup procedure that needs to be completed before using a LabVIEW GUI to operate a device.

Labview Icon Click Here to View the LabVIEW Guide
Click Here to View the Kinesis with LabVIEW Overview Page
Labview Icon

Hide K-Cube® Brushless DC Servo Controller

K-Cube® Brushless DC Servo Controller


Click to Enlarge
[APPLIST]
Figure G1.1  KCH601 USB Controller Hub (Sold Separately) with Installed K-Cube® Modules
  • Front Panel Velocity Wheel and Digital Display for Controlling Motorized Stages or Actuators
  • Two Bidirectional SMA Trigger Ports to Read or Control External Equipment
  • Interfaces with Computer Using Included USB Cable
  • Fully Compatible with Kinesis® Software Package
  • Compact Footprint: 60.0 mm x 60.0 mm x 49.2 mm
  • Power Supply Not Included (See Below)

Thorlabs' KBD101 K-Cube® Brushless DC Motor Controller provides local and computerized control of a single motor axis. It features a top-mounted control panel with a velocity wheel that supports four-speed bidirectional control with forward and reverse jogging as well as position presets. The digital display on the top panel includes a backlight that can be dimmed or turned off using the top panel menu options. The front of the unit contains two bidirectional trigger ports that can be used to read a 5 V external logic signal or output a 5 V logic signal to control external equipment. Each port can be independently configured to control the logic level or to set the trigger as an input or output.

The unit is fully compatible with our Kinesis software package. Please see the Kinesis Software tab for more information.

Please note that this controller does not ship with a power supply. Compatible power supplies are listed below. Please note that the TPS008 eight channel power supply will only be able to power four KBD101 brushless DC servo controllers.


Part Number
Description
Price
Availability
KBD101
K-Cube Brushless DC Servo Driver (Power Supply Not Included)
$902.26
Today

Hide Compatible Power Supplies

Compatible Power Supplies

photo of power supply adapters
Click for Details

Figure 780B  Each KPS201 power supply includes one region-specific adapter, which can be selected upon checkout.
photo of power supply options
Click to Enlarge

Figure 780A  The KPS201 Power Supply Unit
  • Individual Power Supply
    • KPS201: For K-Cubes® or T-Cubes™ with 3.5 mm Jacks
  • USB Controller Hubs Provide Power and Communications
    • KCH301: For up to Three K-Cubes or T-Cubes
    • KCH601: For up to Six K-Cubes or T-Cubes

The KPS201 power supply outputs +15 VDC at up to 2.66 A and can power a single K-Cube or T-Cube with a 3.5 mm jack. It plugs into a standard wall outlet.

The KCH301 and KCH601 USB Controller Hubs each consist of two parts: the hub, which can support up to three (KCH301) or six (KCH601) K-Cubes or T-Cubes, and a power supply that plugs into a standard wall outlet. The hub draws a maximum current of 10 A; please verify that the cubes being used do not require a total current of more than 10 A. In addition, the hub provides USB connectivity to any docked K-Cube or T-Cube through a single USB connection.

For more information on the USB Controller Hubs, see the full web presentation.


Part Number
Description
Price
Availability
KPS201
15 V, 2.66 A Power Supply Unit with 3.5 mm Jack Connector for One K- or T-Cube
$40.33
Today
KCH301
USB Controller Hub and Power Supply for Three K-Cubes or T-Cubes
$598.63
Today
KCH601
USB Controller Hub and Power Supply for Six K-Cubes or T-Cubes
$724.52
Lead Time